ENGINEERING CASE STUDIES

Vacuum Pressure Vessel for Advanced Coating System (Toshiba Industries, Japan)

Emergency Refurbishment of 42” Pressure Balancing Elbow for EDF Power Station

Variable Slot Flare Tips for Claymore Platform (ASME Welding Consultancy – North Sea)

Delivered a 316L vacuum pressure vessel for an advanced ceramic coating system, incorporating double-skinned heads and a spiral-fluted water jacket. Controlled welding, precision machining (Ra 0.2), and full NDT and leak testing. Achieved stringent vacuum performance and first-time approval, ensuring compliant, on-time delivery to an international end client.

Managed urgent refurbishment of a 42” pressure balancing elbow for an EDF power station under a 14-day deadline. Coordinated international specialist resources, welding, NDT, and pressure testing. Delivered full compliance, zero defects, and complete documentation—returning the component to service in just 10 days, ahead of schedule.

Delivered welding consultancy and QA control for two multi-alloy variable slot flare tips incorporating stainless, high-temperature stainless, and nickel alloys. Managed new PQR qualification for PWHT-sensitive welds, enforced 100% NDT, and supervised FAT validation of variable slot performance. Achieved full compliance and on-time, under-budget delivery for offshore service.

Cr-Mo Attemperator Fabrication (UK Power Sector)

Precision Alloy 600 Vacuum Vessels for AWE Defence Programme

alloy 625 Flare Tips for North Sea Platforms (ASME Welding Consultancy)

Delivered specialist ASME welding consultancy for fabrication of Cr-Mo attemperators in a UK power application. Defined and qualified new PQRs, aligned EN and ASME materials, and implemented strict preheat, PWHT, and NDT controls. All documentation approved first time, enabling compliant, right-first-time manufacture and on-time project delivery.

Delivered two high-integrity Alloy 600 vacuum vessels for an AWE programme, overcoming tight internal tolerance constraints through post-fabrication precision machining. Managed complex PQR requirements, nuclear-grade cleanliness controls, and full NDT and leak testing. Achieved compliant, right-first-time delivery with all documentation approved and performance criteria met.

Delivered ASME welding consultancy for four Alloy 625 flare tips for North Sea platforms. Managed complex PQR strategy including -196 °C impact testing, enforced strict weld audits, and implemented 100% NDT on pressure welds. Achieved full compliance with enhanced client specifications, delivering high-integrity components on time and ahead of budget.